Gale Banks Engineering - Diesel Performance Specialists F250 User Manual

10/30/06 PN 96782 v.2.0Banks High-Ram®Assembly2003-2006 Ford Power Stroke 6.0L Turbo-Diesel F250/F350/F450/F550 TrucksTHIS MANUAL IS FOR USE WITH SYS

10 96782 v.2.0Notes

96782 v.2.0 11Notes

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693Customer

2 96782 v.2.0Dear Customer,If you have any questionsconcerning the installation ofyour Banks Techni-Cooler, pleasecall our Technical Service Hotlineat

Remove Stock Components1. Remove the (+) and (-) batterycables from both the drivers andpassenger side batteries.2. Undo the two toggle clamps atthe r

11. Locate the driver side boosttube. Loosen the hose clamps andremove the boost tube, hose clampsand hose (if applicable) from enginecompartment and

96782 v.2.0 519. Trim the fan shroud as shown inFigure 5 using Template 1 on page9, to clear the Banks High Ram.Note: 2005-06 vehicles require adiffer

Item Description P/N Qty1 High-Ram Intake Manifold 2003-04 42745 12005-06 42746 12 Boost tube, left 41326 13 Hose, 3.5”x 3.25”, Black 94215 14 Hump Ho

96782 v.2.0 7High-Ram Installation20. Apply the supplied thread lockerto the M6 threaded side of the HighRam studs. The M6 thread length isshorter tha

the o-rings down to the base of theintake manifold.24. For 2003 to 2004 vehicles,install the factory replacement intakemanifold gasket in the groove o

ALIGN WITHSHROUD EDGE03-04 SHROUD SUPPORT PIN2005-06 SHROUD SUPPORT PINHIGH RAMFAN SHROUD TEMPLATESHROUD SUPPORT PIN2003-04AREA TO TRIM2005-06AREA TO